Design Process

Idea

Every design starts with an idea to either make a product that doesn’t exist or make a better product.

3d Scan

A 3d scan is not a requirement for a good design.  However, a 3d scan opens up possibilities for a more efficient design process and better design.

3d CAD

The product is designed using Computer Aided Design software.  This can include stress analysis when warranted.

3d Print

Almost every design is 3d printed either in whole or in part. Critical dimensions can be checked with 3d printed jigs.  The design is then refined.

Prototype

After a part is designed a prototype is manufactured.  If it is a design for a client, then the design is provided for you to secure manufacturing.  This allows for proof of concept and manufacture validation.

Test

Every design needs to be tested prior to being placed into service.  Whether it is a one-off design or intended for mass production.

Finalize

It is not uncommon for a design to need revisions after prototyping and testing.  However, the design process as described above lowers the rate of revisions and makes them easier if they are needed.  It also makes the manufacturing process repeatable.

Analyze/Refine

After finalizing a design and placing it into service it is important to track the product and identify any need for improvements/revisions.